Malachite Cabbing: Beauty & Challenge

0
cabochon cut by malachite cabbing

Malachite cabbing has been a cornerstone of lapidary work for more than 3,000 years. This striking copper-based mineral is found worldwide, but the types most often seen come from the Congo, Africa, and Arizona. With its bright green colors and eye-catching patterns, malachite continues to be one of the most sought-after stones for both beginners and experienced cutters alike.

Being a copper carbonate mineral, malachite can be found in many different forms and variations. Malachite is generally found as light and dark green bands, usually composed in botryoidal chunks. It can also be found in microcrystal form, as well as mixed with other copper minerals such as azurite and chrysocolla/gem silica.

Malachite Patterns for Cabbing Projects

malachite
Pin this post to save this information for later.

Many seek out the fan patterns that are chatoyant or orb patterns in the highly botryoidal stones. No matter what your preference is, malachite will make some outstanding cabochons.

Shopping for malachite is fairly easy; it can be found online or at just about any gem show. However, picking out the best pieces could be a challenge. For the experienced buyer, looking for rough might be the best for your value, and cutting it into slabs yourself. For beginners, buying slabs might be the way to get started until you get more familiar with this material. Malachite tends to have many vugs throughout the rough material, which leads to workarounds.

So when buying rough, anticipate many vug openings inside that you will either need to incorporate into your designs or cut around and cab the solid pieces. When working with malachite mixtures combined with other copper ore materials, be aware of the hardness differences that tend to undercut and leave uneven surfaces on your cabochons.

Different Types of Malachite for Cabbing

cabochon created by malachite cabbingCabbing malachite can be simple or complex, depending on the type you are working with. Congo malachite is rather soft and shapes fairly easily, but when working with malachite mixed with other copper minerals from areas like Arizona, it could lead to a slight challenge in dealing with the hardness differences.

If the malachite is mixed with azurite or chrysocolla, stick with your general cabbing process; however, if it’s mixed with any type of chalcedony, beware of the undercutting issue.  This is where you really want to take your time and work on shaping and smoothing the dome of your cab on the steel wheels before moving on to the soft resin wheels. I like to shape and dome on the 80 grit, and then smooth it out with 180 and 220 grit steel wheels, removing any deep scratches and flat spots as much as possible.

Once you are ready to move on to the 280 grit wheel, cab with a lighter touch, trying not to push too hard to avoid deep undercutting, where the softer material grinds down lower than the harder chalcedony, leaving you with an uneven surface across the top of your cab. Malachite takes a wonderful polish easily on the wheels up to 14k grit, but you can add to the shine with a little Zam compound to enhance the mirror polish.

Safety Tips for Malachite Cabbing and Polishing

malachite cabbing created this tear-shaped cabochonOne thing to always be aware of about malachite it is safe to handle as polished specimens, but working with this material, you should ALWAYS wear a respirator mask, as the dust is extremely toxic. I wouldn’t suggest a paper painter’s mask; when working with this material, I would suggest no less than an N95 or P100 respirator mask to be on the safe side.

Always have plenty of water flowing in your machines, but just because you think you have good water flow, don’t assume it’s safe to cab without a mask, the mist will contain the malachite particles which you can breathe in.

Malachite Cabbing: Final Thoughts

Malachite cabbing offers lapidaries both beauty and challenge, from working around vugs to mastering mixed copper minerals. With the right techniques, patience, and attention to safety, this vibrant green stone rewards cutters with stunning cabochons that showcase its unique banding and patterns. Whether you’re just starting out or refining advanced skills, malachite remains one of the most rewarding materials to work with at the wheel.

This What to Cut column about malachite cabbing previously appeared in Rock & Gem magazine. Click here to subscribe. Story and photos by Russ Kaniuth.

LEAVE A REPLY

Please enter your comment!
Please enter your name here

CAPTCHA Image